sheet metal door panels Our restoration panels fit all makes and models, such as Chevrolet, GMC, Dodge, Ford, Honda, Toyota, Volkswagen, and more! Welding can cause some distortion and sheet metal is particularly sensitive. Learn how to reduce warping with these tips. Auto body sheet metal is relatively thin, and this can present some challenges for welders particularly .
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To weld thin metal, choose an appropriate process (TIG or MIG with low amperage), use a smaller diameter wire or filler rod, and adjust travel speed to prevent burn-through. Employ a pulsing technique, stitch welding, or tack welds to manage heat and allow cooling periods between welds to minimize warping.
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The big problem will probably be distortion. The welds will shrink, distorting the panel. You could perhaps hit the welds with a hammer to stretch them back out, but that assumes some sheet metal skill, which it sounds like you don't have. I sure would not weld the holes shut, you are just asking for trouble. Richard
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